Screenex Polyurethane Modular Screen Panels

Optimised Screening Performance for Demanding Applications

Screenex Manufacturing offers a comprehensive range of Polyurethane Modular Screen Panels designed for mineral processing and industrial screening. Our panels are engineered to optimise cut size, maximise throughput, ensure consistent performance, and extend service life — even in the most demanding environments.

Trusted by processing plants across South Africa and the SADC region, Screenex panels are built to handle a wide variety of materials — from coal and iron ore to heavy minerals and abrasive ores — providing reliable separation and reduced downtime.

Applications

Our polyurethane panels are widely used for:

♦ Scalping, sizing, and classifying
♦ Dewatering and desliming
♦ Fine screening and high-precision separation

They are suitable for the mineral processing industry, including Coal, Iron Ore, Copper, Platinum Group Metals, Diamonds, Manganese, Zinc, and more. The modular design allows for easy installation, fast maintenance, and improved plant availability.

Types of Polyurethane Panels

Screenex offers a variety of Injection Moulded Polyurethane Panels to meet different operational needs:

♦Standard Design: Square and slotted apertures for general screening.
♦Trommel Design: High-throughput material separation with excellent wear resistance and reduced blinding in rotating screens.

♦ Maxi Design: Larger square and slotted apertures for heavy feed applications.
♦ VR & VRX Panels:

• VR: Tapered, self-cleaning, non-blinding, diamond-shaped apertures that align with material flow.
• VRX: Diagonal apertures for longer lifespan and enhanced flexibility.

♦ VRE Panels: Square apertures that move when blocked, available in multiple sizes.
♦ VRA Panels: Angled apertures for improved efficiency on inclined decks.
♦ Solid Panels: High-impact panels ideal for feed ends and discharge points.
♦ Special Panels: Custom shapes, including round, teardrop, and angled round.
♦ Woven Wire Insert Panels: Accuracy of woven wire with polyurethane durability.
♦ Wedge Wire Insert Panels: Maximised open area and reduced blinding.
♦ Wire Mesh Insert Panels: Combines precise mesh apertures with polyurethane durability.

Panel Specifications

  • Materials: Polyurethane, Rubber, Woven Wire, Wedge Wire, Wire Mesh, Anti-bac Polyurethane
  • Dimensions: 300 x 300 mm, 305 × 305 mm, 610 × 305 mm, 750 × 300 mm
  • Depth: 30 – 70 mm thick
  • Apertures: 0.20 mm to 250 mm — square, round, slotted, oval, tapered (VR, VRE, VRX), Angled (VRA), Solid
  • PU Hardness: 85–95 Shore A, oil and water resistant
  • Operating Temp: −20 °C to 70 °C
  • Fixing: Pin & Sleeve, Nipple Pin, H-Pin & Sleeve, Snap-on
  • Colours: Blue, Black, Green, Yellow, Orange, Red and more

Panel Features & Benefits

  • Easy Changeover: Extends wear life and reduces maintenance downtime.
  • Guaranteed Wear Life: Panels last longer, reducing shutdowns and replacements.
  • Full QA Traceability: Every batch is tested and mapped for accountability.
  • High Density: Precision-moulded for superior durability.
  • Versatile Modules: Suitable for flat, inclined decks, with deflectors or weirs.
  • Support System: Panels are firmly attached to the frame for stability.

VR & VRX Panels:

  • Maximise effective screening area
  • Non-blinding and highly efficient
  • Deliver higher throughput and screening accuracy
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