Screenex Rubber Modular Screen Panels

High-Impact, Non-Blinding Screening Solutions

Screenex Manufacturing offers a specialised range of Rubber Modular Screen Panels engineered for high-impact and high-abrasion screening applications. Manufactured using a carefully formulated rubber compound and an injection moulding process, these panels provide exceptional wear resistance, impact absorption, and non-blinding performance in demanding mineral processing environments.

Trusted by processing plants across South Africa and the SADC region, Screenex rubber panels deliver consistent screening efficiency, extended service life, and reduced cost per ton across a wide range of operating conditions.

Applications

Rubber modular screen panels are ideally suited for applications where impact resistance, elasticity, and durability are critical. Typical applications include:

♦ Heavy-duty scalping, particularly in high-impact feed zones
♦ Crusher circuits, where elastic properties help maintain stable aperture geometry
♦ Desliming, degritting, and dewatering screens, requiring high open area and effective moisture removal
♦ Fine screening applications, including dense media recovery

These panels are widely used in coal, iron ore, heavy minerals, and abrasive ore circuits, where reduced blinding and extended wear life are essential for maintaining plant availability.

Rubber Panel Designs

Screenex offers a wide range of rubber panel designs to suit specific screening requirements:

Standard and Maxi Panels
♦ Maxi panels provide increased open area when used with pipe-top frames, improving throughput and screening efficiency.
VR and VRX Panels
♦ Non-blinding aperture designs that utilise elastic movement to reduce pegging and blinding.
Square, Slotted, Round, and Oval Apertures
♦ Suitable for both coarse and fine screening applications.
Solid Panels
♦ High-impact panels ideal for feed ends and discharge areas.
Insert Panels
♦ Available with wire or metal inserts for specialised screening duties.
Special Surface Features
♦ Including drainage deflectors, flow restrictors, carrier bars, dividers, and Z-profiles to assist in achieving specific process outcomes.

Panel Specifications

  • Material: High-performance rubber compounds 
  • Panel Sizes: 300 x 300 mm, 305 x 305 mm, 610 x 305 mm, 750 x 300 mm
  • Thickness:
    • Small apertures: 31–45 mm
    • Large apertures: 35–80 mm (application dependent)
  • Apertures:
    • 0.20 up to 250 mm
  • Fixing Options: Pin & Sleeve, Nipple Pin, H-Pin & Sleeve, Snap-on
  • Fixing Variations: 4 to 12 pin configurations

Key Features & Benefits

  • Excellent impact and abrasion resistance
  • Elastic properties that reduce blinding and pegging
  • Improved dewatering and media recovery
  • Reduced maintenance stoppages and downtime
  • Lower screening cost per ton
  • Consistent performance under variable loads
  • Extended panel life with stable cut-point control

Injection moulding ensures uniform curing and consistent physical properties throughout the panel depth, delivering reliable performance in demanding screening applications.

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