Screenex's Specialized Products

Screenex’s range of Specialized Products is engineered to meet specific process requirements in mining, mineral processing, and industrial separation applications where conventional screening solutions are not sufficient. These products are designed to operate reliably in high-wear, high-load, and precision-critical environments, delivering consistent performance, extended service life, and improved process efficiency.

Built on decades of experience in screening and separation technology, Screenex develops specialised components that support critical functions such as classification, dewatering, filtration, and slurry handling. Each product is engineered with a strong focus on operating conditions, material characteristics, and process demands to ensure reliable integration into existing plant systems.

The Specialized Products range includes trommel screens, centrifuge baskets, wedge wire filter baskets, and pulping nozzles, all manufactured to exact specifications using high-quality, wear-resistant materials. Through robust design and application-specific engineering, these solutions help improve plant reliability, reduce maintenance downtime, and optimise overall system performance. With a complete R&D Department & Specialized Toolroom, you are ensured of finding the right solutions to your challenges!

Trommel Panels

Screenex Trommel Panels are designed to deliver efficient and reliable material separation in rotating screening applications within mining, quarrying, and mineral processing operations. Engineered to withstand continuous rotation, high material loads, and abrasive conditions, these panels play a critical role in achieving consistent screening performance and high throughput.

Manufactured from durable, wear-resistant materials such as polyurethane and rubber, Screenex trommel panels offer excellent resistance to abrasion, impact, and fatigue. A wide range of aperture sizes, panel profiles, and fixing systems are available to suit specific trommel configurations and process requirements, ensuring optimal material flow and reduced blinding in both wet and dry applications.

Designed for secure fitment and ease of maintenance, Screenex trommel panels help minimise downtime while delivering long service life and dependable performance in demanding plant environments.

Key Benefits:

  • Efficient material separation and high throughput
  • Excellent resistance to abrasion and impact
  • Reduced blinding and improved material flow
  • Long service life in continuous operating conditions
  • Easy installation and panel replacement

Typical Applications:

  • Trommel screens
  • Mineral and coal processing
  • Aggregates and bulk material handling
  • Wet and dry screening applications

Centrifuge Baskets

Screenex Centrifuge Baskets are designed for efficient solid–liquid separation in high-speed centrifugal dewatering applications within mining and mineral processing operations. Engineered to operate under high rotational forces, these baskets play a critical role in achieving effective moisture removal while maintaining structural integrity and dimensional accuracy.

Manufactured from high-quality wedge wire or perforated materials, Screenex centrifuge baskets provide consistent slot geometry and open area to optimise drainage performance. Their robust construction ensures resistance to abrasion, corrosion, and fatigue caused by continuous high-speed operation and abrasive slurries.

Designed for precise fitment and balance, Screenex centrifuge baskets contribute to reduced vibration, improved operational stability, and extended equipment service life.

Key Benefits:

  • Efficient dewatering and moisture reduction
  • High structural strength for high-speed operation
  • Consistent drainage performance
  • Excellent resistance to abrasion and corrosion
  • Long service life and reliable performance

Typical Applications:

  • Coal and mineral centrifuges
  • Dewatering circuits
  • Mineral processing plants
  • High-speed separation applications

Wedge Wire Filter Baskets

Screenex Wedge Wire Filter Baskets are engineered for precise filtration and separation in liquid–solid processing applications. Designed with continuous slot profiles, these baskets provide accurate particle retention while maximising open area for improved flow rates and filtration efficiency.

Manufactured from wear- and corrosion-resistant materials, wedge wire filter baskets maintain slot integrity under pressure and abrasive conditions. The smooth wire profile reduces blinding and facilitates self-cleaning action, ensuring consistent performance and reduced maintenance requirements.

Screenex Wedge Wire Filter Baskets are custom manufactured to suit specific equipment designs, flow conditions, and filtration requirements, ensuring reliable integration into process systems.

Key Benefits:

  • Accurate filtration with high open area
  • Reduced blinding and improved flow efficiency
  • Durable construction for abrasive and corrosive environments
  • Consistent slot geometry for reliable separation
  • Custom-designed to suit specific applications

Typical Applications:

  • Filtration and dewatering systems
  • Mineral and coal processing
  • Slurry handling applications
  • Industrial liquid–solid separation

Pulping Nozzle

Screenex Pulping Nozzles are designed to control slurry flow and promote effective material agitation in pulping and slurry distribution applications. Engineered to deliver consistent flow patterns, these nozzles play a critical role in maintaining uniform pulp density and preventing material settlement.

Manufactured from durable, wear-resistant materials, Screenex pulping nozzles are suitable for operation in abrasive slurry environments and high-flow conditions. Their design ensures reliable performance while minimising wear and blockage, contributing to stable process control and reduced maintenance.

Designed for easy installation and replacement, Screenex pulping nozzles provide long-term, dependable performance in demanding mineral processing applications.

Key Benefits:

  • Controlled slurry flow and effective agitation
  • Maintains consistent pulp density
  • Durable construction for abrasive environments
  • Reduced risk of blockage and uneven flow
  • Easy installation and maintenance

Typical Applications:

  • Pulping systems and slurry distribution
  • Mineral and coal processing plants
  • Mixing and agitation zones
  • Slurry handling and transfer applications